Testing and commissioning

We provide support during the critical phases of testing, trials and start-up to validate the actual performance of the installations and ensure that they are put into operation safely.

Preparing for tests
Execution and testing
Documentation
Reliability and start-up
Context and issues

Validate actual performance, safeguard operations and reduce risks.

In any industrial project, there is a decisive moment: the moment when systems leave the design stage to be confronted with the reality on the ground. Testing and commissioning mark this transition, during which performance, safety and compliance must be demonstrated in real-life conditions.

There are many challenges in this phase:

Conducting critical tests with method and rigour

Coordinating numerous technical and human interfaces

Managing high operational risks

Guaranteeing full traceability of tests and results

Integrating operating teams at an early stage

Exploiting the increasing digitalisation of test sequences

Our approach

We adopt a progressive, secure and structured testing approach based on functional requirements, actual system behaviour and operational safety to reduce risks and prepare for long-term operation.

1. Methodical preparation, designed for operation

We define the test scenarios and protocols, ensure the proper operating conditions and anticipate the needs of the operation, so that the tests can be carried out within a controlled framework. Nothing is left to chance.

2. Controlled execution, as close to the ground as possible

We manage the test sequences, observe the actual behaviour of the systems, analyse deviations and communicate continuously with the operational teams to improve accuracy at every stage.

3. Progressive commissioning, guided by performance

We support systems start-up, monitor their behaviour in real-life conditions and make the necessary adjustments until stable, compliant performance is achieved.

4. Technical capitalisation creating value

We record the test results in the form of clear, usable documentation, providing useful lessons for maintenance, safety and continuous improvement.

5. The power of digital technology for testing

We deploy tools for monitoring, automated recording and control of test benches to improve data reliability and speed up decision-making.

Transforming an installation into real performance is a commitment. At agap2, we check, we prove, we document: that's how we create trust

Marie-Nejma M.
Head of the Sustainable Mobility Technical Department

Our offer

Our Testing and Commissioning offer covers all the services needed to safeguard, accelerate and ensure the reliability of the operational validation of industrial systems, right through to their controlled start-up.

01

Preparing for tests

We prepare the tests to ensure that they run smoothly, that the results are reliable and that they can be used in the future.

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  • Definition of test protocols and scenarios
  • Preparation of checklists and acceptance criteria
  • Ensuring the right performance conditions (technical, organisational, safety)
  • Anticipation of constraints on the ground and the needs of the operation
02

Performing the tests

We carry out or supervise tests to demonstrate compliance and performance in real-life conditions.

  • Carrying out or supervising functional, technical and performance tests
  • FAT / SAT, cold and hot testing
  • Verification of system behaviour and data collection
  • Deviation analysis and adjustment of test sequences
03

Commissioning and start-up

We support the gradual start-up process until stable, compliant performance is achieved.

  • On-site assistance during start-up
  • Gradual ramp-up of systems
  • Behavioural analysis in real-life conditions
  • Validation of expected performance before handover for operation
04

Capitalisation and documentation

We capitalise on tests to safeguard operation and create long-term value.

  • Test reports and results tables
  • Analysis of deviations and compliance summaries
  • Complete, usable commissioning files
  • Feedback and technical capitalisation
  • Support with handover of the systems to the operational teams

Methods and solutions

We use tried and tested methods and tools adapted to testing in complex industrial environments.

Test and validation methods

We structure and conduct our tests using rigorous methods that focus on proof, real performance and risk management.

  • FAT / SAT (Factory and Site Acceptance Tests)
  • Cold and hot testing
  • Risks analysis and identification of problems which may occur during testing
  • Definition and verification of functional and performance criteria
  • Progressive validation and ramp-up processes
Applicable guidelines, standards and requirements

We integrate the applicable standards and requirements into the testing and commissioning phases, depending on the sector and project context.

  • Standards for customer and contractual tests
  • Standards and requirements for safety, security and operation
  • Quality standards and project compliance (ISO 9001, ISO 19443, EN 9100 depending on context)
  • HSE and regulatory requirements applicable to the commissioning phase
  • Operating procedures and start-up standards
Standards and test methods

We provide methodological and operational support, using our customers’ existing test facilities to observe, measure and analyse the actual behaviour of systems under controlled and traceable conditions.

  • Use and control of customer test resources (benches, installations, existing equipment)
  • Field instrumentation and sensors in conjunction with existing systems
  • Use of available recorders and data acquisition systems
  • Technical EDM and test document management, integrated with customer tools
  • Traceability of results, tested configurations and deviations, across all test campaigns
Management, quality and traceability tools

We deploy tools to manage tests, trace results and manage deviations right through to closure.

  • Quality workflows and action plan management
  • Management of non-conformities (NCR) and test deviations
  • Compliance and test monitoring platforms
  • Audit and traceability solutions
  • Test monitoring dashboards and key indicators
Supplements available depending on the project

Depending on the criticality of the systems and the operating environments, we mobilise complementary expertise.

  • Coordination of stakeholders involved in testing and operations
  • Training and support for teams in the field
  • Support for final qualification before handover to the customer
  • Capitalisation on feedback and continuous improvement of testing processes

Benefits for your projects

Ensure smooth, controlled and seamless commissioning, right through to operational handover.
Validate operation and performance in real conditions, as close to the field as possible.
Significantly reduce operational risks during start-up and the initial phases of operation.
Reliable, clear and immediately usable test documentation to support traceability and operation.
A detailed understanding of the actual behaviour of systems before they are handed over to the customer or for operation.
Build on the lessons learnt during testing to enhance the durability, safety and performance of systems.

Testing and commissioning assignments on projects that count

Technip Energies
x
Energy and Environment
Multi-company HSE supervision on an industrial site undergoing rehabilitation
See the case study
APL Data Center
x
Construction and Civil Engineering
Electrical commissioning for a data center renovation project
See the case study
See all the projects
of the Testing and Commissioning business line